April 13 - Battening bothers

Trip dates: 
Monday, April 13, 2026
Trip length: 
1 day
Type of watercraft: 
Sail
  • batten issue

Picked up a great deal at BACON & ASSOC at their big sale on Saturday, a new CAL 25 main.  With the 20% discount, what's essentially a new Main cost me 39% - 60% of what a new main would be in the retail market.  OK it has some discoloration along the foot....it looks like it spent a season in the bag sitting next to some rusty ground tackle in the forepeak but other than that, I don't think the sail was ever used in anger.

Went down today to test fit the beast and see if there are any issues.

The one stinker with the sail is: it came without battens.  It's a full batten main, with 4 batten pockets.  Same as my old one, but this main is a tad bigger, mainly in the upper roach.  So my existing 4 battens are too short.  No probelm, move 3 of them up one notch, trim to fit and make or buy a new one for the lowest batten.  I've made battens before, using some lathing I've cut on a table saw and applying carbon fiber on both sides. Problem is, I need 8.25 feet....so....hmmmm....