Major structural repair - DONE!

Trip dates: 
Wednesday, January 1, 2020 to Wednesday, March 25, 2020
Trip length: 
10 days
Type of watercraft: 
Sail
  • Wet balsa core mostly removed, inspection to right was removed and relocated
  • New core installed with Airexpcx compression blocks for the bow cleat, forguy deck pad
  • Completed with new skin, back up plates, deck pate

A long winter project on our J35, thought I had a 1' square wet balsa core repair around an inspection report up in the anchor locker area. As I cut open the underside deck skin water came flowing out. Kept cutting until I found dry balsa core, ended up with a very large triangle 38" across and 32" tall. Have built surf, windsurf boards and boats and repaired many boats so not a big deal but I can say this is something I will never do again! Upside down in a confined space, the deconstruction and prep work was the worst part. A large thanks to Alan Johnstone for putting up with my technical questions.